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Small Hole EDM



Machining Center


3D Metal Printing


K1C

เครื่องเจาะหลุมขนาดเล็กความเร็วสูงแบบแมนนวล EDM

เครื่องเจาะรูขนาดเล็กที่น่าเชื่อถือที่สุดและขายดีที่สุด EDM



คุณสมบัติหลัก

เทคโนโลยีเซอร์โวที่ทันสมัย

ด้วยเทคโนโลยีเซอร์โวล่าสุดที่ได้รับจากความรู้ที่สั่งสมมาจากการพัฒนาเครื่องเจาะรูขนาดเล็ก การตอบสนองของแกนต่อคำสั่งเซอร์โวจึงได้รับการปรับปรุงอย่างมาก เมื่อเทียบกับรุ่นก่อนหน้า ความเร็วในการตัดเฉือนเร็วขึ้นสองเท่า

ฟีดแกนไมโครสเต็ป

เนื่องจากการควบคุมการป้อนแกนด้วยความแม่นยำระดับไมโคร จึงมั่นใจได้ถึงการตัดเฉือนที่เสถียรและเชื่อถือได้

สภาพการตัดเฉือนที่อุดมสมบูรณ์

เพื่อตอบสนองความต้องการการตัดเฉือนที่หลากหลาย เราได้เตรียมเงื่อนไขการตัดเฉือนจำนวนมากเพื่อให้ครอบคลุมการรวมอิเล็กโทรดและชิ้นงานประเภทต่างๆ
■ วัสดุ:SKD11, ซีเมนต์คาร์ไบด์, อะลูมิเนียม, ทองแดง, SUS, Gr
■ ความหนา:10, 20, 50, 100 มม.
■ ไดมิเตอร์อิเล็กโทรด:φ0.25, 0.3, 0.5, 1.0, 2.0, 3.0 มม. การออกแบบที่เป็นมิตรกับผู้ใช้ วางแผงการทำงาน ที่ด้านหน้าของเครื่องจักรเพื่อให้ผู้ปฏิบัติงานทำงานได้สะดวกยิ่งขึ้น จอแสดงผลถูกจัดวางในแนวเดียวกับระดับสายตาของผู้ปฏิบัติงาน ติดตั้งถาดเครื่องมือไว้ด้านหน้าเครื่องเพื่อใส่ไดย์ อิเล็กโทรด และอื่นๆ


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis stroke X x Y x Z (mm) 200 x 300 x 300
Table size W x D (mm) 250 x 350
Max. workpiece weight (kg) 100
Machine tool dimensions W x D x H (mm) 810 x 870 x 2015

K3HS

Ultra High-speed /Small-hole Drilling EDM/with De-ionized Water

Realized continuous automatic high quality & high-speed hole machining for the automobile industry, medical equipment, and electrical & electronic industries.



คุณสมบัติหลัก

Ultra High-speed Machining

Standardly equipped Sodick Motion Controller (K-SMC) realizes optimal servo control. Accordingly, ultra highspeed small hole machining is now possible. While ensuring a spacious machining space, realized a spacesaving design. Equipped with machining conditions including small diameter hole machining by CU pipe electrode and BS (brass) pipe electrode.

Equipped with Latest LK2 Power Supply

Equipped with electric discharge power supply LK2, which enables burr-less and electrolytic corrosion-less in a de-ionized water dielectric fluid. Equipped with various machining conditions for steel, cemented carbide, copper, and aluminum.

Workability and Operability

Standardly equipped with automatic programming software "LN Assist" dedicated to small hole EDM drilling machines, so that machining can also be performed easily even by beginners. Also standardly equipped with Sodick's unique automatic electrode feeder AEF and through hole detection function. Various options are available according to the machining needs, including a high column specification.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis stroke X x Y x Z (mm) 300 x 400 x 300
Table size W x D (mm) 480 x 790
Max. workpiece weight (kg) 300
Machine tool dimensions W x D x H (mm) 1495 x 1290 x 2150 *1
*1 1495×1289×2350:Optional High Column Specification 200 mm

K1BL

CNC Very-small-hole /Drilling EDM

High response of linear motor drive which realizes continuous and high-precision drilling EDM of very small holes



คุณสมบัติหลัก

Linear motor provied on main axis

A high-speed, high-response linear motor provided on Z axis expands the machining range, stabilizes the operation and reduces the electrode wear.

High-rigidity double-column structure

A high-rigidity double-column structure has been adopted to enable drilling EDM of very small holes. The structure, wherein a column is held by two struts, secures good resistance to thermal deformation and high rigidity, remarkably enhancing machining accuracy.

Automatic electrode changer (AEC)

An AEC provided for this model changes electrodes reliably to facilitate long and continuous drilling EDM of many holes.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis stroke X x Y x Z (mm) 120 x 150 x 300
Table size W x D (mm) 200 x 250
Max. workpiece weight (kg) 50 *1
Machine tool dimensions W x D x H (mm) 1600 x 1530 x 2305
External dimensions (W x D x H, mm) 900 x 500 x 1620
Dielectric fluid Oil
Capacity (l) 172
Filtration method Replaceable paper filter (MF-2400)
Remote controller Electrode holder set
Oscilloscope Oil
Work light Electrode holder stand
*Including jig

K4HL

New Premium Small Hole Drilling Machine

The K4HL is built by making the most Sodick’s proven know-how with the successful Wire-cut and Sink EDM range to ensure the highest level of accuracy, incorporates Sodick linear motor drives on X, Y and Z axes.



คุณสมบัติหลัก

Additional options that can be specified for the machine include a rotary table, Automatic Tool Changer (ATC), Lower Guide Changer (LGC), Automatic Electrode Feeder Changer (AEF-C) and a probe unit to measure and adjust the tilt angel of the work-piece.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis stroke X x Y x Z (mm) 400 x 300 x 500
Table dimensions (mm) 750 x 650
Max. workpiece weight (kg) 500
Machine tool dimensions W x D x H (mm) 1,600 x 2,550 x 3,000
External dim. (W x D x H, mm) 1,250 x 380 x 1,430
Weight (empty, kg) 190
Dielectric fluid De-ionized Water
Capacity (l) 140
Filtration method Replaceable paper filter (HF-17)
คุณสมบัติมาตรฐาน
10-year guarantee on positioning accuracy
Linear Motor (X/Y/Z axis)
Linear scale (X/Y/Z axis)
W-axis digital
Sodick Motion Controller
Linear motor cooling unit
Dielectric fluid cooling unit
LK2 controller
15“ TFT colour screen
Remote controller
LN Professional softwarefor optimum condition search
Through-hole detection
Intermediate guides
AEF (Automatic Electrode Feeder)
LAN interface
USB port
Spindle with max. 1,000 rpm
Work light
ตัวเลือก
Rotary Table
ATC (Automatic Tool Changer)
AEF Changer
LGC (Lower Guide Changer)
Active Power Restart (UPS)
8-axis simultaneous control LK20
Probe unit

UH430L

Linear Motor Drive /Ultra High-speed Milling Center

Striving to achieve the ultimate in quality A perfectly balanced all-linear design reflects state-of-the-art advances for the ultimate in high-speed milling.



คุณสมบัติหลัก

A variety of spindles developed in-house

To meet various processing requirements down to the most precise details, you can configure settings by choosing from a lineup of four HSK shrink fit type dual face contact spindles. These spindles suppress vibration and core deflection to provide balance between rotation-torque characteristics and high rigidity.

Incorporates the new and advanced NC unit

Our proprietary motion controller and integrated PWM amplifier improves speed performance for all axes control cycles. We've achieved exceptional improvements in the responsiveness of the driver servos. Improvements to 1 nm* resolution control allow even higher quality finishing achievable at the finest grades.
*1 nm (nanometer) = 1/1,000,000,000 m
The NC operation screen has been refreshed to provide the latest in interface technology, improving visibility and providing a more direct and intuitive operating experience. SEPTune, a new configuration support mode we've developed for the SEPT high-speed and high-precision contour control function, frees you from relying on rules of thumb and enables simple, rapid customization..

Linear Technology from Sodick, the World Leader

Linear motor drives that we’ve developed and manufactured drawing on up to 20 years of experience and knowhow are fitted as standard to each of the three axes. Going fully linear achieves the perfect balance to ensure you get the absolute best in high-precision, high-quality, and high-speed milling.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis stroke X×Y×Z (mm) 420 x 350 x 200
Spindle rotational speed (min-1) 1500~60000 *1
Unit weight (kg) 6000
Total power input (kVA) 25
Machine tool dimensions W x D x H (mm) 1635 x 3041 x 2205 *2
*1 By specification of spindle
*2 Including power supply

TS50L

Linear Motor Drive Milling Center

X Y Z axis adopt Closed-loop linear motor drive Ensure the long-term stable machining quality



คุณสมบัติหลัก

Based on experience with linear motor technology over 20 years, Sodick is presenting a new model TS50L Milling center with linear motor drives in all axes to ensure the long term stable machining quality

The simple structure with the magnet plate and coil unit enables assembly without contact, which maintains high repeat accuracy with no wear caused by contact or backlash. Since there is no secular change, stable positioning accuracy and excellent control characteristics of the machining axes can be maintained over a long period.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Axis travel (X x Y x Z) 500 x 400 x 300 mm
Rapid traverse rate/cutting speed 40m/min
Distance between table top and spindle tip 150 ~ 450 mm
Spindle speed 18000 min-¹
Tool holder shank BT30
Maximum tool diameter Ø 60 mm
Machine dimensions (W x D x H) 1885 x 2615 x 2704 mm
Machine tool weight (Including NC Unit) 3900 kg
Table size (X x Y) 715 x 450 mm
Maximum load on table 200 kg
Total power capacity 20 kva
คุณสมบัติมาตรฐาน
3 Axis Linear Motor Drive
XYZ Linear scale feedback
ATC 16 Tools
Stepdown transformer
SEPT - Sodick Enhanced Precision Technology
Ether Net (LAN)
Work Light

OPM250L

Linear Motor Drive /Precision Metal 3D Printer

Sodick Linear Motor Drive Precision Metal 3D Printer Provides the One-stop Solution to Customers. Core-technologies for whole Manufacturing process are developed within the Sodick Group.



คุณสมบัติหลัก

One Process Millinge

The one process milling is the fully-automated manufacturing method of whitch Sodick newly propose. The machining enables the continuous process of melting by the irradiation of metallic powder with laser light followed by finish machining by milling with rotating tools. In particular, for die manufacturing for plastic molded products, complex shapes such as three dimensional cooling channels and deep ribs can be manufactured with this single printer.

Linear Motor Drive

The Sodick linear motor drive method is excellent in speed and positioning accuracy, and since there is no mechanical contact, it maintains high responsiveness, stability, maintainability and reliability over long periods. The performance of this linear motor demonstrates maximum performance in combination with the motion controller (K-SMC) which Sodick has developed over the years.

Original NC Unit and CAM

The Sodick in-house developed and manufacturedCNC unit, LN4RP, is used. A die with a built-in three-dimensional cooling channel is designed with CAD and a resin temperature simulation is implemented with CAE. NC programming with dedicated CAM, OS-FLASH, using the designed CAD data is followed by die manufacturing with OPM250L in a one-stop process.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Max. object size (Width) x (Depth) x (Height) 250 x 250 x 250 mm
X-axis travel 260 mm
Y-axis travel 260 mm
U-axis travel 260 mm
Machining tank internal dimensions (Width) x (Depth) 290 x 290 mm
Spindle Z-axis travel 100 mm
Max. workpiece loading weight 100 kg
Nitrogen supply capacity 90 NL/min
Machine tool dimensions 1870 x 2230 x 2200 mm (excluding peripheral devices)
Machine tool weight 4500 kg (excluding peripheral devices)
Laser type Yb fiber laser
Laser wavelength 1070 nm
Max. laser output 500 W
Laser scanning Galvano method
Max. spindle rotation speed 6000 to 45000 min-1
Max. spindle torque 0.8 Nm
ATC tool holders 16
Tool holder system Dual-contact shrink fit holder
HSK-E25
Control axes 6 axes (X, Y, Z, U, B, Spindle)
Simultaneous control axes Max. 4 axes
Minimum input command 0.1 μm
Minimum drive unit 0.031 μm
OPM ULTRA1 (Maraging Steel)
OPM SUPER STAR (SUS420J2)
OPM Stainless 316
OPM Stainless 630
ตัวเลือก
MRS unit
3-light signal tower
External transformer
100 VAC outlet
Air dryer (primary side)
Air tank
Material-restricting bellows (rectangular type)
3-phase input cable
Shrink fitting device (Heat Robo)
Base master
Point master
Set of pin cushion parts
Power sifter (unneeded when using MRS unit)
Sifter (unneeded when using MRS unit)
Sifter tray lid set (unneeded when using MRS unit)
Laser eye protection
Filter replacement dust mask
Filter replacement dust mask filters
Tool cutter
Demagnetizer
Magnetic flux density meter
Vertical probe (for magnetic flux density meter)
Industrial vacuum cleaner (for metallic powder;
unneeded when using MRS unit)
Silent cleaner (for fume cleaning)
High-power cleaner (for floor cleaning)
Initial processing tool set
Laser inspection
USB memory
Large container (for fume collector cleaning)

OPM350L

Linear Motor Drive /Precision Metal 3D Printer

Meets Large Size and Diverse Needs. Parallel Mode Significantly Increases Printing Speed. Material Recovery System(MRS:option) Enables Automated Continuous Operation



คุณสมบัติหลัก

One Process Millinge

One-process milling machining is a new fully automated machining method which Sodick proudly proposes. The machining enables the continuous process of melting by the irradiation of metallic powder with laser light followed by finish machining bay milling with rotating tools. In particular, for die manufacturing for plastic molded products, complex shapes such as three dimensional cooling channels and deep ribs can be manufactured with this single printer.

High-Speed Printing and Cutting Time Reduction Material Recovery System

The new machining method (parallel mode) can print multiple spots simultaneously by controlling a single laser source at high speed. Cutting machining time can be reduced significantly by optimizing the balance of lamination count by laser and cutting finish machining with tools depending on the three-dimensional shape to be machined. Continuous operation has been enabled by developing an optional Material Recovery System (MRS) for metallic powder.

Sodick In-House Made NC Unit and Dedicated CAM

The Sodick in-house developed and manufactured CNC unit, LN4RP, is used along with an in-house developed and manufactured high-performance linear motor. A die with a built-in three-dimensional cooling channel is designed with CAD and a resin temperature simulation is implemented with CAE. NC programming with dedicated CAM, OS-FLASH, using the designed CAD data is followed by die manufacturing with OPM350L in a one-stop process.


ข้อมูลจำเพาะของผลิตภัณฑ์

ข้อกำหนดทางเทคนิค
Max size of molding object (W x D x H) 350 x 350 x 350 mm
X axis stroke 360 mm
Y axis stroke 360 mm
U axis stroke 344 mm
Molding tank inner dimensions (W x D) 390 x 390 mm
Spindle Z-axis stroke 100 mm
Max powder supply weight 300 kg
Nitrogen supply capacity 90 NL/min
Machine dimensions
(Peripheral equipment not included)
2020 x 2485 x 2220 mm
Machine weight
(Peripheral equipment not included)
5800 kg
Laser method "Yb fiber laser/Yb-Faserlaser
Laser wavelength 1070 nm
Max laser output 500W (1000W Option)
Laser scan Galvano method
Max main spindle rotation speed 45000 min-1
Max main spindle torque 0.8 Nm
Number of tools 20
Tool holder method Dual face contact holder HSK-E25/
Control axes XYZUB, Spindle
Simultaneouse control axes Max. 4 axes
Minimum input command 0,1 μm
Minimum drive unit 0,031 μm